Even the world’s best glass won’t perform if it’s mishandled. Vacuum insulating glass (VIG) is robust when specified correctly, but it rewards precision in logistics and installation. This playbook distills field lessons that reduce call-backs and protect warranty integrity.
Receiving and storage
- Inspect deliveries immediately: look for crate impact, punctures, and moisture.
- Store vertically on cushioned A-frames, with even support and corner protection.
- Keep units dry and shaded; avoid prolonged high-heat exposure that can stress seals.
Handling and movement
- Use clean, non-abrasive gloves and approved suction lifters.
- Lift from edges with even support; avoid flexing panels or point loads.
- Never rest a unit on the vacuum edge plug or any localized hardware features.
Glazing preparation
- Confirm rebate depth, width, and squareness; VIG requires uniform, continuous support.
- Select neutral-cure sealants compatible with both the edge seal and low-e coatings.
- Use setting blocks of the correct durometer and size; position per manufacturer guidance.
- Control gasket compression to the specified range; over-compression can concentrate edge stresses.
On-site QA and documentation
- Verify coatings and build-ups with a low-e detector before installation.
- Record unit IDs, dimensions, and locations; photo-document tricky conditions.
- After commissioning, sample thermal imaging can confirm uniform performance and uncover air leakage paths around frames.
Training aides for crews
If your team is new to VIG, a structured FAQ can save hours and prevent common errors (like contact with the edge seal or incompatible sealants). Share this comprehensive FAQ about vacuum double glazing covering handling, performance, and troubleshooting in a field-friendly format: VIG installation and performance FAQs
Know the structural envelope
Work with engineers to confirm allowable wind loads, support conditions, and deflection limits. Installers benefit from understanding how loads transfer and the role of edge support. This technical brief on vacuum glass structural performance is a great reference when coordinating with design teams: Structural performance of vacuum glass
Stakeholder alignment materials
Clients and general contractors often ask why VIG is so thin yet so effective. A concise primer aligns expectations before installation begins, reducing scope creep and change orders. Share this vacuum glazing basic overview during kickoff meetings: Vacuum glazing basics
Common pitfalls to avoid
- Using acid-cure sealants that attack edge seals or low-e coatings.
- Over-tightening glazing beads, creating edge stress concentrations.
- Skipping setting blocks or misplacing them relative to load paths.
- Forgetting drainage/ventilation paths, which can trap moisture.
Takeaway
Great installation is quiet craftsmanship. With careful handling, correct geometry, and compatible materials, VIG will deliver the performance promised in the spec—keeping clients happy and your warranty intact.
